GlossaryGreenbuildingBioregion
GreenBuilding Cookbook - home

What's cookin' New house recipes Rehab recipes
Hot Stuff - News & events Compost heap Other chefs
 

Updated October 12, 2004

 

Prefab walls on truckPrefab Foundations Take Hold

A growing number of builders are beginning to use prefab concrete foundations for their residential building. The walls are poured in a factory and include foam insulation as part of the wall structure so there is a “built-in R-value”. The walls are shipped on a truck to the construction site.  Wall being lowered ono footing

A crane lifts them into place on a compacted gravel footing (not a concrete footing).

The walls are bolted together after a heavy deposit of epoxy is placed in the joint.

Epoxy installed at jointIn addition to the insulation, the walls have ribs that allow additional insulation to be placed between them and the surface of each rib has a firring strip attached to which you can attach finish materials if the basement area is made into a living space.

The compressive strength of the concrete is so high, the wall is dampproof and does not need additional dampproofing applied to it to keep water from wicking through the concrete. The cost in projects done to date is about 10% more than conventional poured concrete walls.

Styrofoam wall insulationThe supplier of this system in this area is Superior Walls. For the builder it means reducing the days necessary for construction. The framing can be installed immediately after the installation. The installation shown in these pictures was done in one half day! We’ll be keeping an eye on this new system to see how it performs over time.

 
About siteContact us